VTL Series

Category Turning Centre

Vertical Turning Centre

The VTL Series Vertical Turning Centers from AceMicromatic combine power, rigidity, and versatility with increased capacity. Ideal for turning heavy, large diameter components, these machines feature rapid traverse rates, high torque spindle motors, and linear motion guideways for better positioning and repeatability. They occupy less floor space than comparable horizontal machines.

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Highlights

Made In India

Made with exceptional attention-to-detail by one of the most innovative machine-tool manufacturers in the world

High Torque Spindle Motor

Provides power for heavy stock removal, ensuring efficient machining of large components

Rapid Traverse Rates

20m/min rates reduce cycle times, increasing overall productivity and efficiency

Wide Access to Chuck Zone

Facilitates easy loading and unloading of parts, enhancing operational convenience

Linear Motion Guideways

Ensures better positioning and repeatability, improving machining accuracy

Compact Footprint

Occupies less floor space than horizontal machines, optimizing workshop layout

Feature Summary

The VTL Series Vertical Turning Centers from Ace Designers combine power, rigidity, and versatility with increased capacity. These machines are designed for turning heavy, large diameter components such as flywheels, brake drums, and large gears. The high torque spindle motor provides the necessary power for heavy stock removal, while the rapid traverse rates of 20m/min significantly reduce cycle times. The wide access to the chuck zone facilitates easy loading and unloading of parts, enhancing operational convenience. The linear motion guideways on the X and Z axes ensure better positioning and repeatability, improving machining accuracy. Additionally, the compact footprint of the VTL Series machines allows them to occupy less floor space compared to horizontal turning machines that can handle similar-sized parts. The structural design, optimized using FEM techniques, maximizes tool point stiffness, minimizes vibration, and improves power utilization, ensuring accurate machining under various cutting conditions.

Specifications

MODEL UNITS VTL 25-L VTL 25-R VTL 30 VTL 30/700 VTL 40
CAPACITY
Swing Over Bed mm 625 625 800 800 900
Swing over carriage mm 300 300 240 240 500
Maximum Turning Dia mm 400 400 500 500 800
Maximum Turning Length mm 400* 400* 500* 700* 800*
SPINDLE
Spindle Size / Nose A2-6 A2-6 A2-8 A2-8 A2-11
Bore through Spindle mm 47 47 47 47 –
Max. Spindle Speed rpm 50-3000 50-3000 50-2500 50-2500 –
Spindle Motor Power (Fanuc – continuous) kW 11 11 18.5 18.5 30
Spindle Motor Power (Fanuc – 30 min) kW 15 15 22 22 22
Full Power Range rpm 375-3000 375-3000 320-1920 320-1920 535-1775
AXES
X-Axis stroke mm 215 215 265 265 500
X-Axis Rapid m/min 20 20 20 20 20
X-Axis Guideways Linear Motion Linear Motion Linear Motion Linear Motion Linear Motion
Z-Axis stroke mm 400 400 500 700 800
Z-Axis Rapid m/min 20 20 20 20 20
Z-Axis Guideways Linear Motion Linear Motion Linear Motion Linear Motion Linear Motion
TOOLING
Turret Type BTP-100 BTP-100 BTP-125 BTP-125 BTP-160
No of Stations 8 8 8 8 8
Max. Boring Bar Dia mm 40 40 40 40 50
OD Turning Tool Size mm 25×25 25×25 25×25 25×25 32×32
COOLANT SYSTEM
Coolant Tank Capacity litre 260 260 200 200 150
HYDRAULIC SYSTEM
Hydraulic Pump Capacity lpm 14 14 14 14 –
Hydraulic Power Pack Tank Capacity litre 45 45 45 45 45
GENERAL
Overall Dimensions (LxWxH) mm 1600x1750x2550 600x1750x2550 1840x2210x2950 1836x2246x2900 2210x2620x3245
Overall Weight (without packing) Kg -4500 -4500 -7000 -7000 -9000

Standard Inclusions

  • Cartridge type spindle
  • AC spindle drives and axes drives
  • High speed bi-directional tool turret
  • Heavy duty LM guideways
  • Automatic centralised oil lubrication
  • Built-in lighting system
  • Hydraulic counter balance system for Z axis
  • Torque enhancement by Star-delta (Optional for VTL-30 / VTL-30/700)
  • Overload trip clutches on both axes
  • Basic hydraulic system
  • Coolant system with rear chip tray
  • OD turning tool blocks (8)
  • Boring bar holders (4)
  • Facing tool holders (2)
  • Set of sleeves for boring bars

Optional Extras

  • Fully tooled up solution
  • Chip conveyor at rear only
  • A wide variety of power operated work-holding (chucks, collets, fixtures, etc.) and tooling
  • 12 station turret
  • Auto door
  • ZF gearbox

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